Materials · Polymers

3D Print Orientation and Infill Tensile Study

Beginner 2 weeks 12-18 hours

Print tensile dog-bone samples at different infill levels and print orientations, then pull them to failure and compare strength. (Requires a 3D printer)

Major

Materials

Focus area

Polymers

Total hours

12-18 hours

What you'll need

  • PLA 3D printer filament 1.75mm 1kg
  • digital hanging luggage scale 110 lb
  • digital caliper 6 inch stainless steel
  • S hooks and carabiner set
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Steps

  1. Download a standard tensile dog-bone model.
  2. Print sets at 3 infill levels and 3 orientations, weighing and measuring each sample.
  3. Hang each sample and pull it with the luggage scale until it breaks, recording peak force.
  4. Test at least 3 samples per setting.
  5. Calculate tensile strength and strength-to-weight for each setting.
  6. Chart the results and document the fracture surfaces for your portfolio.

What to photograph for your portfolio

  • Dog-bone samples by setting
  • pull test setup
  • fracture surfaces
  • strength comparison chart

Resume bullet starters

Copy one, then swap in your own numbers.

  • Printed and tensile-tested [X] samples across [X] infill levels and 3 print orientations

  • Found [setting] produced the highest strength-to-weight, [X]% stronger than the weakest setting

  • Quantified results with [insert your result, such as hardness change, strength, efficiency, or error vs published values] and summarized findings in a technical report

Skills you'll show off

Additive manufacturingtensile testingpolymer propertiesdesign of experimentsdata analysis

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